YESON Yeson Water Treatment Ultrapure Water Systems

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12 CMH UPW System

Semiconductor-grade
ultrapure water

Configured to the source water and the process it feeds. From pre-treatment to 20 nm final ultrafiltration, carried throughout in semiconductor-grade PVDF / PFA piping with seamless fusion welds.

18.2 MΩ·cmResistivityat 25 °C
< 1 ppbTOCTotal organic carbon
< 1 pptHeavy MetalsMetal ions
20 nmParticleFinal UF rating

Process Flow

A six-stage treatment train

Configured to source water and process demand — each stage exists to solve what the stage before it leaves behind.

01
Pre-treatmentPre-treatment Removes solids, residual chlorine, organics and hardness to protect the membranes.
02
Reverse Osmosis2-Pass RO Two passes strip the great majority of dissolved salts and organics.
03
CEDIElectrodeionization Continuous deionization with no acid-alkali regeneration.
04
UV Photolysis185 nm TOC 185 nm photons generate hydroxyl radicals that break organics apart.
05
MBP PolisherMixed-Bed Semiconductor-grade mixed-bed resin captures the remaining ionic fragments.
06
Final UFFinal Ultrafiltration The last barrier before the point of use, rated to 20 nm.

UPW specification

  • Resistivity≥ 18.2 MΩ·cm @ 25°C
  • Total organic carbon< 1 ppb
  • Heavy metal ions< 1 ppt
  • Particle20 nm rated filtration
  • Capacity12 m³/h (12 CMH)
  • PipingPVDF / PFA semiconductor grade
  • Supply24 h continuous

Capacity and specification scale to process demand

CEDI modules in a semiconductor ultrapure water (UPW) system
CEDI modulesContinuous electrodeionization

Piping & Materials

The specification is
won or lost in the piping

Ultrapure water is an aggressive solvent. However well the front of the system performs, leaching pipework or a weld with a dead leg will degrade the water before it reaches the point of use. Yeson carries the entire system in high-purity semiconductor-grade PVDF and PFA, joined by seamless fusion welding that removes the contamination path at source.

  • Semiconductor-grade PVDF / PFALow extractables and high chemical resistance, suited to trace-metal and TOC specifications.
  • Seamless fusion weldingNo internal seam and no dead leg — nothing for contamination or microbes to hold on to.
  • SUS316L / BPE for pharmaceutical projectsOrbital welding ensures the integrity of every joint.
Automated orbital weld on SUS316L sanitary stainless steel pure water piping
PVDF fusion weldNo internal seam
Enclosed orbital welding head for sanitary pure water piping
Orbital welding headBPE sanitary standard

Technology 01

The TOC problem in a UPW system

Organic compounds are among the hardest contaminants to remove from a UPW system. They are weakly polar, very small and barely ionised, which leaves conventional ion exchange and electrodeionization with limited purchase on them.

01

Why they resist removal

Weakly polar and barely ionised, organics slip past resin and CEDI. They must first be converted into ions before the downstream stages can act on them.

02

What advanced nodes demand

Advanced semiconductor processes require TOC below 1 ppb while resistivity stays above 18.2 MΩ·cm — both conditions at once.

03

Photolysis and oxidation

A specific UV wavelength breaks the water molecule apart, producing highly oxidising hydroxyl radicals that reduce organics to ionic form for the downstream resin to capture.

185 nm photolysis

High-energy 185 nm photons are absorbed directly by the water molecule, splitting it to release highly reactive, very short-lived hydroxyl radicals:

H₂O + hν (185 nm) → H• + OH•

The amount of 185 nm light the water absorbs is the single most important determinant of TOC destruction efficiency.

Chain oxidation of organics

Hydroxyl radicals attack the bonds in organic molecules, progressively reducing them to small charged ions, carbon dioxide and water:

Organics + OH• → CO₂ + H₂O + Ions

The resulting ionic species are then fully captured by mixed-bed ion exchange or CEDI.

CO₂ removal

Some organics are oxidised all the way to carbon dioxide, which mildly acidifies the water. A degasifier membrane module downstream of the UV unit removes it efficiently.

Capturing ionic fragments

More resistant molecules break into charged fragments, which temporarily depress resistivity. High-purity mixed-bed resin or CEDI downstream removes them completely.

Reaching the theoretical limit

With UV and ion exchange working together, the water reaches the theoretical limit of 18.2 MΩ·cm (Type 1 UPW), free of interfering ions.

Technology 02

Why dissolved gases must go

Air is roughly 79% nitrogen and 21% oxygen, and gases dissolve into water the moment it meets air. At ambient temperature and pressure a glass of water holds about 8.5 ppm dissolved oxygen.

Semiconductor

Residual oxygen oxidises the circuit

A wafer is rinsed 40 to 50 times in high-purity water; oxygen left in that water oxidises the metal in the microcircuit and creates defects.

Power generation

Dissolved oxygen corrodes turbine blades

As high-pressure steam drives the turbine, dissolved oxygen oxidises and corrodes the metal, damaging blades and eroding generating efficiency.

Conductivity control

CO₂ forms carbonic acid

Surface water dissolves calcium and magnesium carbonates, generating hardness ions and carbonic acid that raise conductivity.

Technology 03

Removing particles
at the nanometre scale

At advanced nodes a single 20 nm particle is enough to cause a defect. Conventional filtration cannot work at that scale, which is why a final ultrafiltration stage sits immediately before the point of use.

Yeson uses a hollow-fibre UF module as that final barrier, intercepting both nanoscale particles and any resin fines that might shed — the last line of defence in the whole system.

  • Typical requirement≥ 0.050 μm / 50 nm < 2 counts/mL
  • Advanced processes0.020 μm / 20 nm
Particle counter touchscreen showing counts for the 0.050 to 0.200 μm channels
Online particle and quality monitoringParticle · TOC · SiO₂ · DO

Monitoring & Verification

Quality shown as data

The system carries online TOC, SiO₂, particle, dissolved-oxygen and resistivity measurement, logging product quality continuously. Alarms raise deviations early — before they reach the production line.

Before handover we work with the customer through trace heavy-metal, boron and particle verification, and supply the complete construction and validation documentation.

TOCSiO₂ParticleDOResistivityDQ / IQ / OQ
Online ultrapure water analysers measuring TOC, SiO₂, particles and resistivity
Online UPW analysersContinuous logging

Track Record

Already running on the hardest lines

1981

Founded in Taipei

More than forty years planning, installing and maintaining pure-water systems.

TOP 3

Delivered to a top-3 equipment maker

A UPW system delivered to one of the world's three largest semiconductor equipment makers, accepted on verification.

PVDF

Semiconductor-grade piping

PVDF / PFA piping with seamless fusion welding that rules out secondary contamination.

Plan your UPW system

Tell us the specification and the capacity

We will come back with a recommended treatment train, piping selection and an outline plan based on your source water.